Objectives:
◼Create and implement comprehensive development guidelines for zinc die casting projects that address material selection, process parameters, and tooling considerations, ensuring consistent quality and efficiency.
◼Analyze and refine current die casting processes and develop strategies to enhance production efficiency, reduce scrap rates, and improve overall product quality by deriving product design standards.
◼Work closely with product design, industrial engineering, and quality teams to integrate R&D findings into manufacturing processes and product designs, ensuring alignment with overall product and process goals.
◼Support R&D teams with development knowhow
Essential Duties and Responsibilities:
◼Establish comprehensive development guidelines for zinc die casting projects, including material selection, surface selection, process parameters (e.g. injection points etc.), and tooling considerations over the whole value chain (forming, handling, grinding, threads, mechanical treatment, surface treatment).
◼Investigate new zinc materials, die casting processes, and technological advancements to foster innovation in product design and manufacturing.
◼Prepare technical documents, including research reports, development guidelines, and standard operating procedures (SOPs), for internal use and compliance purposes.
◼Keep abreast of the latest developments in die casting technology and materials, and advocate for their adoption where beneficial.
◼Mentor R&D engineers and technicians in die casting practices, research methodologies, and adherence to development guidelines.
Education and professional experience:
◼Bachelor’s or Master’s degree in Mechanical Engineering, Materials Science, Metallurgy, or a related field.
◼5+ years of experience in zinc die casting, specifically in R&D or advanced manufacturing settings, with a proven track record of successful projects.
◼Extensive knowledge of die casting machinery and postprocessing steps, zinc alloy properties, and innovative manufacturing techniques.
◼Strong analytical skills and the ability to interpret complex data to drive decision-making and improvements.
◼Demonstrates the ability to work independently, efficiently managing tasks and responsibilities with minimal supervision.
◼Good MS Office skills (Excel, Word, Outlook)
◼Fluent in English